2005 Chevrolet C4500 problems
The Chevrolet Kodiak and GMC TopKick are a range of medium-duty trucks that were produced by the Chevrolet and GMC divisions of General Motors from 1980 to 2009. Introduced as a variant of the medium-duty C/K truck line, three generations were produced. Slotted between the C/K trucks and the GMC Brigadier Class 8 conventional, the Kodiak/TopKick were developed as a basis for vocationally oriented trucks, including cargo haulers, dump trucks, and similar vehicles; on later generations, both cutaway and cowled-chassis variants were produced for bus use.
Following years of declining market share, General Motors (in line with Ford Motor Company) sought to exit heavy-truck manufacturing. After struggling to enter joint ventures or sell the rights to its product line, the company ended production of the Kodiak and TopKick in 2009. The final medium-duty truck, a GMC TopKick 5500, rolled out of Flint Truck Assembly on July 31, 2009.
For the 2019 model year, after a ten-year hiatus, General Motors re-entered the conventional medium-duty truck segment. Developed in a joint venture with Navistar International, the Chevrolet Silverado 4500/5500 is a Class 4–6 vehicle. Slightly smaller than the Kodiak/Topkick, the Silverado 4500/5500 is marketed exclusively as a Chevrolet (with no GMC counterpart).
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Common 2005 Chevrolet C4500 problems
Based on the complaints from owners of the Chevrolet C4500 2005, here are some common problems associated with this vehicle:
- Head Gasket Failures: Another common issue reported by owners is head gasket failures. This can result in coolant leaks, overheating, and potential engine damage if not addressed promptly. Head gasket repairs can be complex and expensive.
- Instrument Panel Malfunctions: Complaints include instrument panel failures, which can impact the driver's ability to monitor crucial vehicle information such as speed, fuel levels, and warning lights. Malfunctioning instrument panels can compromise safety and require professional repair.
- Alternator Problems: Owners have experienced alternator issues, which can lead to electrical system failures, battery draining, and ultimately, the vehicle not starting. Addressing alternator problems promptly is essential to avoid further electrical issues.
- Battery Charge Isolator Concerns: Battery charge isolator problems have been reported, affecting the charging system of the vehicle. Issues with the battery charge isolator can lead to battery drain and electrical malfunctions, impacting the overall performance of the vehicle.
- Radiator Failures: Some owners have faced radiator failures, which can result in engine overheating and potential damage. Radiator issues need to be addressed promptly to prevent engine damage and ensure proper cooling system function.
- Injector Problems: Injector issues have been reported, impacting the fuel delivery system of the vehicle. Injector problems can lead to poor engine performance, reduced fuel efficiency, and potential engine misfires. Addressing injector problems is crucial for the vehicle's overall operation.
These common problems with the Chevrolet C4500 2005 highlight various areas of concern that owners have faced. Addressing these issues promptly through professional diagnosis and repair is essential to ensure the vehicle's reliability and longevity.
What is the towing capacity of a 2005 Chevy C4500?
It is backed by a clean Carfax showing zero accidents. Reliable power is produced by a 6.6L Duramax Diesel and paired with the 5 speed Allison automatic transmission it is capable of towing 16,000lbs with an additional 5500lbs of onboard cargo-hauling capacity.
What engine is in a C4500?
Duramax 6.6-liter
The C4500 and C5500 get the same Duramax 6.6-liter turbo-diesel that's available in heavy-duty Sierras and Silverados, albeit in a lesser state of tune. A 325-hp gasoline-powered 8.1-liter V-8 is also available.
What is the specs of the 2005 C4500?
It is powered by a 6.6L V-8 Duramax diesel that is mated to an Allison 1000 five-speed automatic and produces 300 hp and 520 lb-ft of torque. This Kodiak seats six, has a GVWR of 17,500 pounds and a GCWR of 26,000 pounds. It rides on a solid axle up front, a floating axle in the back, and leaf springs all around.
What Duramax is in a 2005 Kodiak?
Chevrolet Kodiak C4500 Crew Cab 6.6 V8 Duramax 4WD Automatic, 304hp, 2005.
What is the specs of the 2005 C4500?
It is powered by a 6.6L V-8 Duramax diesel that is mated to an Allison 1000 five-speed automatic and produces 300 hp and 520 lb-ft of torque. This Kodiak seats six, has a GVWR of 17,500 pounds and a GCWR of 26,000 pounds. It rides on a solid axle up front, a floating axle in the back, and leaf springs all around.
What is the towing capacity of a 2005 Chevy C4500?
It is backed by a clean Carfax showing zero accidents. Reliable power is produced by a 6.6L Duramax Diesel and paired with the 5 speed Allison automatic transmission it is capable of towing 16,000lbs with an additional 5500lbs of onboard cargo-hauling capacity.
What is the top speed of a C4500?
The run to 60 mph takes 14.4 seconds, and top speed is governed at 75 mph, presumably to save the tires when the truck is fully loaded.
How big is the fuel tank on a Chevy C4500?
Chevrolet C4500 Fuel Tank, 48 Gallon - Used
| Item SKU: | 25539274 |
|---|---|
| Gallons: | 48 |
| Length: | 35 |
| Width/Dia: | 20 |
| Height: | 16 |
2005 Chevrolet C4500 car problems categorized by type of issue
After analyzing all complaints sent to the NHTSA and researching popular Chevrolet C4500 problems, we found that the most common problems with these 2023 model year vehicles are:
- Service brakes problems
- Hydraulic problems
- Electrical system problems
- Seat belts problems
The graph below shows statistics for all 2005 Chevrolet C4500 vehicle components and the number of complaints received.
2005 Chevrolet C4500 complaints
The NHTSA has received 2 complaints about various vehicle components related to the 2005 Chevrolet C4500.
SERVICE BRAKES, HYDRAULIC,ELECTRICAL SYSTEM PROBLEM
- Date Of Incident: 2010-11-26
- Fire: 1
- VIN: 1GBE4E1295F
- Components: SERVICE BRAKES, HYDRAULIC,ELECTRICAL SYSTEM
- Summary: WE LOST A BABY VIA DNC ON THE DAY BEFORE THANKSGIVING 2010 AND THE DAY AFTER THANKSGIVING MY HUSBAND WENT TO LEAVE WORK TO COME HOME AND STARTED THE TRUCK TO LET THE ENGINE WARM AND NEXT THING HE KNEW THERE WAS SMOKE COMING FROM UNDER THE TRUCK. IT WAS RAINING SO AT FIRST HE ASSUMED IT WAS CONDENSATION BURNING OFF THE EXHAUST. NEXT THING HE KNEW THE DASH WAS ON FIRE AND WE LOST OUR TRUCK. THE BODY SHOP AND INSURANCE COMPANY DEEMED THAT THE "BRAKE RELAY BOX" HAD SHORTED OUT CAUSING THE FIRE. IT TOOK MONTHS TO SETTLE WITH THE INSURANCE COMPANY AND WE STILL DIDN'T GET A FAIR SETTLEMENT. BECAUSE WE BOUGHT THE TRUCK TO CELEBRATE OUR NATURAL PREGNANCY AFTER GETTING AN OPINION FROM A FERTILITY DOCTOR WHO SAID WE COULDN'T DO IT NATURALLY WE BOUGHT THE TRUCK BACK FROM THE INSURANCE COMPANY AND MY HUSBAND STILL SUFFERS MENTALLY FROM THE INCIDENT, MAINLY BECAUSE THE INSURANCE COMPANY FIRST INVESTIGATED US FOR ARSON AFTER WHAT WE HAD JUST WENT THROUGH 48 HOURS PRIOR AND SECOND BECAUSE THE PARTS ARE SO HARD TO FIND TO REBUILD THE TRUCK. *KB
SEAT BELTS PROBLEM
- Date Of Incident: 2006-04-06
- Crash: 1
- Components: SEAT BELTS
- Summary: CHEVY PASSENGER VAN WRECK. *TR
2005 Chevrolet C4500 recalls
The National Highway Traffic Safety Administration (NHTSA) has issued 2 recalls for different components of the 2005 Chevrolet C4500.
- Manufacturer: INTERMOTIVE VEHICLE CONTROLS
- Components: EQUIPMENT ADAPTIVE/MOBILITY
- Summary: CERTAIN INTERMOTIVE WHEELCHAIR LIFT INTERLOCK, P/NO. ILIS605-H3 ILIS ACTIVATION KIT (INTERLOCK OPTION FOR GATEWAY 401) SOLD FOR USE AS AFTERMARKET FOR 2005 - 2008 CHEVY 560 (C4500 AND C5500 KODIAK) 6.6L DIESEL VEHICLES WHICH A PROTECTION DIODE WAS USED. THE DIODE CAN BE EXPOSED TO VOLTAGE SPIKES GREATER THAN WHAT IT CAN WITHSTAND. THE DIODE COULD FAIL, WHICH COULD PREVENT VEHICLE INTERLOCK OPERATION WHEN A WHEELCHAIR LIFT IS DEPLOYED.
- Consequence: SHOULD THE DIODE FAIL, IT WILL BE POSSIBLE TO MOVE THE VEHICLE WITH THE WHEELCHAIR DEPLOYED, WHICH COULD RESULT IN INJURY TO ANYONE USING THE LIFT.
- Remedy: INTERMOTIVE WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE RECALL BEGAN ON NOVEMBER 20, 2007. OWNERS CAN CONTACT INTERMOTIVE TOLL-FREE AT 1-800-969-6080. THIS RECALL ONLY PERTAINS TO AFTERMARKET INTERMOTIVE WHEELCHAIR LIFTS AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON CHEVRLOT AND GMC VEHICLES MANUFACTURED BY GENERAL MOTORS.
- Manufacturer: LINK MANUFACTURING, LTD
- Components: SUSPENSION
- Summary: CERTAIN LINK ULTRARIDE REAR AIR SUSPENSION SYSTEMS, MODEL 8M000070, SOLD FOR INSTALLATION AS AFTERMARKET EQUIPMENT ON GM CHASSIS MODELS 4500 AND 5500, AMBULANCES AND SHUTTLE BUSES. THE AXLE SIDE LATERAL CONTROL BRACKET OF THE SUSPENSION HAS CRACKED IN SOME CASES.
- Consequence: IF THE LATERAL CONTROL ROD BRACKET FRACTURES, THE HANDLING OF THE VEHICLE WILL BE ADVERSELY AFFECTED, INCLUDING POSSIBLE LOSS OF VEHICLE CONTROL.
- Remedy: LINK WILL NOTIFY OWNERS AND PROVIDE REPAIR KITS FREE OF CHARGE AND WILL REIMBURSE FOR LABOR AND INSPECTION COSTS. THE RECALL BEGAN JUNE 7, 2007. OWNERS CAN CONTACT LINK TOLL-FREE AT 1-800-222-6283.
Additional sources
More sources of information about 2005 Chevrolet C4500 problems:
Common Problems/Issues with c4500/c5500 | Diesel Place
Jan 15, 2012 ... ok maybe a Freightliner Sportchassis LOL . 2007 Chevy Kodiak 4500 with 22.5s :D DECEMBER 2012 DIESEL PLACE TRUCK ...
GMC 4500 Problems | Chevy and GMC Duramax Diesel Forum
Jul 3, 2011 ... GMC 4500 Problems ... We have a 2004 GMC 4500 single axle dump w/Duramax at work that is full of issues. ... Since 2005. A forum community dedicated ...
What should I look for or avoid in a C4500/C5500? | Diesel Place
May 17, 2016 ... Common issues to look for in these trucks? Did these models come with a catalytic converter or other emissions? I would like to find a truck ...
Chevy C4500 Duramax Q&A: Common Issues & Solutions
Jul 27, 2016 ... So when I reinstalled the batteries the truck started.....but the voltage gauge was reading low, when I turned it off it wouldn't start back up ...
Used 2005 GMC c4500 w/Duramax 6.6, what to look out for? : r ...
Aug 4, 2023 ... Just wondering what I should look out for before buying this truck, any common problems on should focus on? Owner says its been well ...
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