Suzuki Grand vitara xl-7 problems

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The Suzuki XL-7 (styled as XL7 for the second generation) is a mid-size SUV sold by Suzuki from 1998 to 2009, over two generations. Slotted above the Grand Vitara in Suzuki's lineup, the XL-7 offered three-row seating. XL-7 stands for "Xtra Large 7-seater".

First generation (XL-7; 1998)

The first-generation XL-7 was a Suzuki design, had a body-on-frame construction, and was essentially a stretched Grand Vitara. The North American version had a Suzuki-designed 2.5- or 2.7-liter V6 engine, on a rear-wheel drive-based platform with optional four-wheel drive. Beginning in 2003, European versions were also available with a 2.0-liter Peugeot turbodiesel engine producing 109 PS (80 kW).

A unique trait in the US market in this segment was that the XL-7 was available with a five-speed manual transmission, in both five- and seven-seat variants.

When introduced, the XL-7 was the least expensive SUV available with three-row seating in North America. It was awarded the Consumers Digest "Best Buy" award. However, sales slowed as the vehicle aged relative to the competition.

In Thailand, the Grand Vitara XL-7 was Imported by Siam International Corporation Co. Ltd. on 2002.

In Indonesia, the Grand Escudo XL-7 was launched on July 19, 2003, at the 12th Gaikindo Auto Expo.

photo of Suzuki Grand vitara xl-7 car production

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Suzuki Grand vitara xl-7 model years

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Common Suzuki Grand vitara xl-7 problems

The Suzuki Grand Vitara XL7 is a popular vehicle, but like any car, it can have its share of common problems. Here are some of the most frequently reported issues based on complaints from owners of this car:

  • Engine Management Warning Light: If the engine management warning light appears on the dashboard, it is usually caused by a faulty oxygen sensor. If this part is faulty, you will probably notice a slight increase in fuel consumption. You will need to replace the oxygen sensor to fix the problem.
  • Timing Chain Problem: If you can hear a rattling noise coming from the engine, the most likely cause is a problem with the timing chain. The main cause of this problem is poor servicing, which results in the tensioners sticking. The first thing to try is flushing the engine and changing the oil. Most of the time this will fix the problem. If it does not stop the problem, then you will need to replace the timing chain.
  • Rear Door Handle: The rear door handles are prone to breaking on the XL7. If you find that the rear door handles are not working and are broken, then you will need to replace them.
  • Airbag Lifting: One of the biggest issues that you might run into in owning the Suzuki XL7 is its braking system. As standard, the Japanese MPV is installed with ventilated disc brakes up front, and leading/trailing drum brakes in the rear wheels. Just like most cars, the front brakes do most of the braking as it is more efficient this way. If you considered getting a 7-seater in the first place, the chances are you have a big family. This can affect the brakes over time as you will haul heavy loads most of the time.
  • Timing Chain Tensioner Failure: The timing chain tensioner may fail, causing the engine to run poorly or not at all.
  • Valve Lifter Noise: After a cold start, you may hear a noise from the valve lifters. This is a common issue with the Suzuki XL-7 and may require replacement of the lifters or other engine components.

These are just some of the most common problems that Suzuki Grand Vitara XL7 owners have reported. It's important to note that not all vehicles will experience these issues, and some may have different problems altogether. If you're experiencing any of these issues or have concerns about your vehicle, it's always best to consult with a certified mechanic or your local dealership for further assistance.

Suzuki Grand vitara xl-7

What is the common problem with Suzuki Grand Vitara?

The Grand-Vitara has a known issue with its water pumps, which are prone to seizing up. Those pumps run off the timing belt, so seizure leads to a timing belt slip which is causing the engine to stall. In most cases, you will need to order both a new water pump and a new timing belt from BreakerYard.

Is the Suzuki XL-7 a reliable car?

XL7 owners have made 72 complaints over 9 model years. It ranks dead last in reliability out of 12 eligible Suzuki models. Our reliability rank is based on our PainRank™ system. A higher number means you can expect more significant problems.

How many miles can a Suzuki XL-7 last?

That includes one accident (which did far more damage to the Dodge Stratus than it did to the XL7... ...and the XL7 went strong for about 200,000 miles afterwards... This latest one I bought is also a 2002; with 129,000 miles on it, so I'm expecting to have many years before it reaches the same point as the original.

Why did they stop making Suzuki XL-7?

The automaker pulled the plug on production in May 2009. Suzuki's major failing across the board in the U.S. was that its products weren't distinctive enough to give the brand the traction it needed to establish a sustainable presence. Part of the problem was a sharp decline in support from GM.

Percentage distribution of complaints by Suzuki Grand vitara xl-7 years

We have researched Suzuki problems and analysed all the complaints filed against Suzuki Grand vitara xl-7 cars and compiled the top 5 most problematic Suzuki Grand vitara xl-7 model years:

Below you can see the percentage distribution of known problems by Suzuki Grand vitara xl-7 model years.

Distribution of the number of complaints by Suzuki Grand vitara xl-7 years

We've also compiled a chart for you with the number of complaints about Volkswagen Jetta cars of certain model years:

Suzuki Grand vitara xl-7 car problems categorized by type of issue

After analysing all complaints related to Suzuki Grand vitara xl-7 , it was concluded that the most common issues with these cars are:

  • Air bags problems
  • Vehicle speed control problems
  • Service brakes problems
  • Electrical system problems
  • Hydraulic problems

The graph below shows statistics for all Suzuki Grand vitara xl-7 vehicle components and the number of complaints received.

Distribution of the number of complaints where the accident occurred by Grand vitara xl-7 model years

A total of 27 complaints were registered in which the accident occurred. In the graph you can see the distribution of the number of complaints by model year.

Distribution of the number of complaints with fire by Grand vitara xl-7 model years

There were a total of 9 complaints that resulted in a fire. In the graph you can see the distribution of the number of complaints by model year.

Distribution of the number of complaints with injuries by Grand vitara xl-7 model years

There were a total of 13 complaints that resulted in a injuries. In the graph you can see the distribution of the number of complaints by model year.

Distribution of the number of complaints with deaths by Grand vitara xl-7 model years

There were a total of 2 complaints that resulted in a death. In the graph you can see the distribution of the number of complaints by model year.

The NHTSA has received 186 complaints about various vehicle components related to the Suzuki Grand vitara xl-7 . Below are the 25 most recent complaints reported for Suzuki Grand vitara xl-7 vehicles.

Latest 25 complaints

Suzuki Grand vitara xl-7 2003
  • Date Of Incident: 2022-07-16
  • Date Complaint: 2022-08-04
  • VIN: JS3TX92V934
  • Components: ELECTRICAL SYSTEM,SERVICE BRAKES
  • Summary: The contact owns a 2003 Suzuki XL7. The contact stated while driving approximately 10 MPH, the vehicle lost motive power and stalled. The contact stated that the failure was intermittent. The failure also occurred right after starting the vehicle. During the failure, the vehicle lost braking and power steering functionality. The contact stated that the vehicle coasted to a stop and she was able to restart the vehicle. Additionally, several unknown warning lights illuminated off and on during the failure. The vehicle was taken to the dealer and diagnosed for the brake failure however, the cause of the failure was not determined. The vehicle had not been repaired. The manufacturer had not been informed of the failure. The failure mileage was approximately 204,000.
Suzuki Grand vitara xl-7 2004
  • Date Of Incident: 2018-12-30
  • Date Complaint: 2021-01-24
  • VIN: JS3TY92V344
  • Components: EXTERIOR LIGHTING
  • Summary: INSTRUMENT CLUSTER PANEL HAS EMBEDDED LED LIGHTS, NO REPLACEABLE BULBS...FORCES ENTIRE CLUSTER REPLACEMENT FROM UNSALVAGEABLE OR USED/SALVAGED VEHICLES WITH NO GUARANTEE OF TRUE INTERNAL CONDITION TEMPORARILY OR LONG-TERM, LEADING TO MANY SAFETY & DYSFUNCTION ISSUES, INCLUDING "RIGGED" COMPONENTS SUCH AS FALSE MILEAGE, ETC. MY XL7 ODOMETER/TRIP METER BLACKED OUT AT 130K MILES, SHOULD LAST LIFETIME OF VEHICLE. SUZUKI NO LONGER MANUFACTURING THE CLUSTERS, TOO COST-PROHIBITIVE FOR OWNERS IF THEY WERE STILL MAKING THEM. MANY, MANY OWNERS ON FORUMS & ONLINE SITES COMPLAINING OF THIS ISSUE AND SEEKING HELP OR PARTS FROM OTHERS. I'VE PERSONALLY READ HUNDREDS. SUZUKI NEEDS TO REMEDY THIS ISSUE IMMEDIATELY SO OWNERS CAN BE SAFE DRIVING & ASSURED OF NO DYSFUNCTION, AND PROTECTED FROM FURTHER DAMAGE RELATED TO MILEAGE TAMPERING, INCLUDING HIDDEN AND EXCESSIVELY AGED ENGINE/PARTS.
Suzuki Grand vitara xl-7 2002
  • Date Of Incident: 2015-08-12
  • Date Complaint: 2020-10-29
  • VIN: JS3TX92V124
  • Components: UNKNOWN OR OTHER
  • Summary: THE VEHICLE 28610-54G10-000 SUZUKI SOLENOID,SHIFT LOCK IS BAD. CAN NOT FIND PART. IF THEIR ARE RECALLS ON THIS VEHICLE I WOULD LIKE THEM FIXED IF POSSIBLE PLEASE. VEHICLE WILL NOT SHIFT INTO GEAR AND IS ALSO RUNNING LEAN THE COMPUTUER CODE READS LEAN AND BAD SOLENOIDS.
Suzuki Grand vitara xl-7 2002
  • Date Of Incident: 2018-01-05
  • Date Complaint: 2018-10-29
  • Components: ELECTRICAL SYSTEM,ELECTRONIC STABILITY CONTROL (ESC),ENGINE
  • Summary: WHEN I PUSH ON GAS IT DOESN'T EXCELLERATE. MAKE A GRINDING NOISE ON LOWER DRIVERS SIDE OF ENGINE. I SMELL SOMETHING BURNING.
Suzuki Grand vitara xl-7 2004
  • Date Of Incident: 2017-08-09
  • Date Complaint: 2017-08-12
  • VIN: JS3TX92V644
  • Components: POWER TRAIN,VEHICLE SPEED CONTROL,SERVICE BRAKES
  • Summary: BOUGHT THIS VEHICLE FROM ORIGINAL OWNER. AFTER NOTICING SOME ISSUES & LOOKING BACK OVER CARFAX, REPAIR REPORT, & RECALLS ONLINE, I CALLED SUZUKI. GAVE THE VIN# AND WAS TOLD A RECALL WAS DONE IN 2004 BY DEALER. WHEN ASKED ABOUT THE OTHER RECALLS, SHE SAID THERE WAS NO OTHER RECALLS. ALL PAPERWORK I HAVE HAS NO INDICATIONS OF THE RECALL BEING DONE. I SEE 3 RECALLS ON THIS SITE AS WELL. WHAT SHOULD I DO OR WHO SHOULD I CONTACT?
Suzuki Grand vitara xl-7 2004
  • Date Of Incident: 2017-03-18
  • Date Complaint: 2017-03-23
  • VIN: JS3TY92V244
  • Components: VEHICLE SPEED CONTROL
  • Summary: RECALL 03V51200 AFFECTED PART OF THE 2004 XL7 BUT NOT THOSE PRODUCED AFTER 6/13/2003. THE LATTER VEHICLES HAVE THE SAME PROBLEM WITH THE ACCELERATER CABLE STICKING. ON MARCH 18, 2017 MY WIFE'S CABLE GOT STUCK AND HER VEHICLE ALMOST REAR ENDED A DIESEL TRUCK ON HIGHWAY 99 SOUTH IN SACRAMENTO, CA. IF SHE HADN'T PUT THE VEHICLE IN NEUTRAL SHE WOULDN'T HAVE STOPPED SO I LOOKED RECALL NOTICES AND FOUND THE ABOVE STATED RECALL. JUST TO FIND OUT THAT HER VEHICLE SUFFERED FROM THE SAME AFFLICTION AS THE VEHICLES THAT WERE RECALLED BUT WASNT INCLUDED. THIS IS SO DANGEROUS AND I FEEL ALL THE VEHICLES FROM 2004 SHOULD BE FIXED
Suzuki Grand vitara xl-7 2003
  • Date Of Incident: 2005-10-22
  • Date Complaint: 2017-03-02
  • Crash: 1
  • Components: SERVICE BRAKES
  • Summary: THE BRAKE AND GAS PEDAL ARE AT THE PROPER ELEVATION TO PRESS THEM SIMULTANEOUSLY WITH ONE FOOT. BECAUSE IT IS REAR WHEEL DRIVE AND ANTI-LOCK BRAKES, THE CAR SPEEDS UP WHEN THAT HAPPENS. THIS IS A TYPICAL ENGINEERING FLAW THAT HAPPENS WITH MANY VEHICLES ("HE THOUGHT HE WAS STEPPING ON THE BRAKE WHEN HE RAN INTO THE CROWD OF PEOPLE..."). THE FRONT ANTI-LOCK BRAKES RELEASE WHEN THE REAR WHEELS WANT TO KEEP TURNING. WITH REGULAR BRAKES, ONE CAN STILL OVERCOME THE FORCE OF THE ENGINE AND STOP A CAR. I RAN INTO A HOUSE TRAILER BECAUSE OF THE CAR ACCELERATED WHEN I STEPPED ON THE BRAKE! THE PROBLEM CAN BE ENGINEERED OUT. I HAVE NOT YET FOUND A WAY TO DISSEMINATE THIS INFORMATION TO ANY NATIONAL SAFETY COMMITTEE. IT IS PROBABLY A COMMON PROBLEM FOR PEOPLE WHO USE ONE FOOT ON THE BRAKE AND THE OTHER FOOT ON THE GAS.
Suzuki Grand vitara xl-7 2002
  • Date Of Incident: 2013-01-28
  • Date Complaint: 2016-11-08
  • VIN: JS3TY92V324
  • Components: ENGINE
  • Summary: KEEP HAVING A OIL LEAK FROM THE VALUE COVER GASKET. I HAVE HAD IT FIX BEFORE AND NOW IT IS LEAKING AGAIN ON MY MOTOR AND IS SMOKING WHILE DRIVING IT. THE PLACE SAYS THEY ONLY GIVE ME A 1 YR WARRANTY . IT HAS COST ME OVER $500 BEFORE TO FIX AND NOW THE SAME . NEED TO KNOW IF THERE WERE A RECALL. FIRST DATE OF PROBLEM WAS 1/28/2013 AND NOW THE SAME PROBLEM.
Suzuki Grand vitara xl-7 2004
  • Date Of Incident: 2014-04-01
  • Date Complaint: 2016-04-05
  • VIN: JS3TY92V844
  • Components: AIR BAGS
  • Summary: ONE DAY, I STARTED MY CAR, THE AIRBAG LIGHT CAME ON, AND THE CLOCK/TEMP WAS FLASHING, IT HASN'T GONE AWAY. I AM UNABLE TO FIX THE CLOCK, AND WHEN I WENT TO THE MECHANIC TO FIX THE AIRBAG PROBLEM, HE CALLED OUR LOCAL SUZUKI DEALERSHIP AND HE WAS TOLD THAT THIS IS A PROBLEM THAT HAS BEEN KNOWN FOR YEARS, AND WOULD COST ME OVER $3500 JUST FOR THE PARTS. I'VE SEEN OTHER SITES WHERE PEOPLE HAVE HAD THE SAME PROBLEM. ON ONE FORUM I SAW THAT SOME SUZUKI DEALERSHIPS WERE OFFERING TO RESET THE SENSOR MODULE FOR FREE, BUT I WASN'T OFFERED THAT HERE (HAWAII). I SPENT MOST OF MY DAY TRYING TO SEE IF THERE WERE RECALLS, BUT COULD NOT FIND ANY. AT THIS POINT, BEING THAT THE CAR IS ALREADY 12 YEARS OLD, HAVING TO FIX THIS PROBLEM WILL COST MORE THAN THE CAR IS WORTH. I AM UNABLE TO GET A SAFETY CHECK, AND AM UNABLE TO DRIVE IT ANYWHERE NOW. I FEEL THAT SUZUKI SHOULD BE RESPONSIBLE FOR THE COST SEEING THAT THIS SEEMS TO BE A COMMON PROBLEM WITH OTHER OWNERS.
Suzuki Grand vitara xl-7 2005
  • Date Of Incident: 2015-04-28
  • Date Complaint: 2015-05-07
  • Number Of Injuries: 1
  • Number Of Deaths: 1
  • Crash: 1
  • VIN: JS3TY92V754
  • Components: AIR BAGS,STRUCTURE
  • Summary: TRAFFIC CRASH WHERE THE VEHICLE OVERTURNED SEVERAL TIMES. ALL DAMAGE TO FRONT AND DRIVERS SIDE. BOTH PEOPLE EJECTED FROM A VEHICLE. NO AIRBAG DEPLOYMENT. VEHICLE ESTIMATED TO BE OVER 50 MPH. VEHICLE WAS TOTALED. *TR
Suzuki Grand vitara xl-7 2002
  • Date Of Incident: 2015-01-05
  • Date Complaint: 2015-02-01
  • Components: SUSPENSION
  • Summary: I WAS DRIVING DOWN THE ROAD FROM WORK AND I WAS ONLY GOING 40MPH AND MY CAR ALL OF SUDDEN STARTED SHAKING AND THE STEERING WHEEL WAS OUT OF CONTROL AND FINALLY GOT CONTROL OF IT AND SLOWED DOWN AND STOPPED AND NOTICED THE CROSS MEMBER WAS BROKE. IT WASN'T LIKE THAT WHEN I BOUGHT IT. NOW I HAVE A CAR THAT I'M PAYING FOR AND CAN'T DRIVE IT CAUSE IT DANGEROUS. *TR
Suzuki Grand vitara xl-7 2003
  • Date Of Incident: 2014-12-15
  • Date Complaint: 2014-12-22
  • VIN: JS3TX92V334
  • Components: VEHICLE SPEED CONTROL
  • Summary: TL* THE CONTACT OWNS A 2003 SUZUKI XL-7. WHILE DRIVING 20 MPH, THE VEHICLE STARTED TO ACCELERATE INDEPENDENTLY WITHOUT WARNING. THE VEHICLE WAS TOWED TO A PRIVATE MECHANIC WHO DIAGNOSED THAT THE ACCELERATOR CABLE WAS RUSTED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE 165000. UPDATED 3/24/15*CN
Suzuki Grand vitara xl-7 2002
  • Date Of Incident: 2014-10-07
  • Date Complaint: 2014-10-17
  • VIN: JS3TY92V724
  • Components: STEERING
  • Summary: THIS 2002 SUZUKI XL7 LIMITED STARTED TO HAVE TOUCHY STEERING AT 55 MPH AND UP. IT IS SO SENSITIVE THAT IT CAN EVEN CHANGE LANES. WHEN THE STEERING ACTS UP THE WHOLE VEHICLE VIBRATES. I HAD NEW TIRES AND ALIGNMENT AND CHECKED FOR ANY SLACK IN ANYTHING UNDER THE VEHICLE AND IT CHECKED OUT GOOD. I HAVE CHECKED ON THE INTERNET AND FOUND THAT SEVERAL PEOPLE HAVE HAD THE SAME PROBLEM. SOME OF THE PEOPLE SPENT HUNDREDS OF DOLLARS AND STILL HAVE THE SAME PROBLEM. I THINK THAT IT IS DANGEROUS TO DRIVE AND OTHER PEOPLE NEED TO KNOW ABOUT THE PROBLEM. *TR
Suzuki Grand vitara xl-7 2004
  • Date Of Incident: 2014-08-27
  • Date Complaint: 2014-09-23
  • Components: AIR BAGS
  • Summary: ABOVE AREA WOULD NOT ALLOW ME TO ENTER THE REST OF THE VIN. # ----X92V044100900? MAKE AND MODEL WAS NOT AVAILABLE ON THIS CHART? I PURCHASED THIS VEHICLE FROM SAID-BUSINESS OWNER OF B & R AUTO BODY AND REPAIR. THEY CLAIMED IT TO BE THEIR BUSINESS VEHICLE? I KNEW THERE WERE ISSUE AND I TOOK CARE OF THEM: BRAKES, WIND SHIELD SMALL STUFF-NO PROBLEM ON VEHICLE . WHEN I TOOK VEHICLE FOR STATE INSPECT IT FAILED DUE TO NO AIR BAG LIGHT SHOWING. I WAS AN ELECTRONIC TECH. FOR M1/BRADLY TANKS SO WAS COMFORTABLE TEARING DASH APART TO EXAMINE LIGHT FOR DAMAGES. WOULD HAVE FIXED IF NECESSARY? ONCE I GOT INSIDE I FINED SOMEONE HAD DELIBERATELY TAPED BLACK ELECTRIC TAPE OVER LIGHT SO IT WOULD NOT SHOW A DEFAULT BY CONSTANTLY STAYING ON. I TOOK TAPE OFF WITH TWEEZER-HAVE SPOKE TO STATE POLICE AND WANT TO FILE MORE CHARGES AGAINST PREVIOUS OWNER FOR RECKLESS ENDANGERMENT OF MY LIFE & OTHERS. THIS WAS A DELIBERATE ACT TO DEFRAUD/HURT SOMEONE? FINGER PRINTS ON TAPE WILL SAY WHO DID IT. MY SUSPICIONS IS BRIAN OWNER OF VEHICLE/BUSINESS. IF AIRBAGS ARE SO IMPORTANT TO MY VEHICLE AND ITS SAFETY-NOT WORKING CAUSES IT TO FAIL TEST-THEN TAMPERING WITH THE ELECTRONICS TO DEFRAUD SOMEONE SHOULD HOLD EQUAL OFFENSE IN STATE OF VA. OR ELSEWHERE. THIS MAN ENDANGERED MY LIFE!
Suzuki Grand vitara xl-7 2004
  • Date Of Incident: 2010-05-05
  • Date Complaint: 2014-09-10
  • VIN: JS3TX92V044
  • Components: AIR BAGS
  • Summary: GOING ON A SMALL TRIP, AND MY PASSENGER, A RATHER LARGE MAN, SAT IN PASS FRONT SEAT, AND THE AIRBAG LIGHT CAME ON THE DASHBOARD, AND THE CLOCK STARTED FLASHING. BROUGHT TO BRAINTREE TOYOTA, NEAREST DEALERSHIP THAT WORKED ON SUZUKIS, AND THEY WERE ABLE TO RECALIBRATE UNDER PASS SEAT, RESET, AND ALL WORKED UNTIL A FEW MONTHS LATER, WHEN THE SAME MAN SAT IN THE PASS SEAT, AND AGAIN, THE AIRBAG LIGHT CAME ON AND THE CLOCK FLASHED, AND HAS BEEN EVER SINCE. I HAVE BEEN LIVING WITH THIS PROBLEM NOW FOR ABOUT 3-4 YEARS AND WAS TOLD THAT THE PARTS TO REPLACE WOULD BE SENSORS AT A COST OF ABOUT 1500.00 TO ME, AT MASTRIA SUZUKI. *TR

Latest 5 recalls Suzuki Grand vitara xl-7

The National Highway Traffic Safety Administration (NHTSA) has issued 6 recalls for different components of the Suzuki Grand vitara xl-7.You can explore the year of the Volkswagen Jetta you are interested in by selecting it from the list.

  • Model: Suzuki Grand vitara xl-7 2001
  • Report Received Date: 2004-08-30
  • Manufacturer: AMERICAN SUZUKI MOTOR CORP.
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: ON CERTAIN PASSENGER VEHICLES, UNDER AMBIENT TEMPERATURES BELOW -25 DEGREES CELSIUS, MOISTURE CAN FREEZE IN THE FUEL PRESSURE REGULATOR. AS A RESULT, FUEL SYSTEM PRESSURE MAY INCREASE AT THE TIME OF ENGINE START UP, CAUSING FUEL LOSS AT THE FUEL PIPE/FUEL HOSE CONNECTION.
  • Consequence: FUEL LOSS IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
  • Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE REGULATOR, THE FUEL DELIVER HOSE AND REPLACE THE HOSE CLAMP WITH AN IMPROVED CLAMP. THE RECALL BEGAN ON SEPTEMBER 29, 2004. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.
  • Model: Suzuki Grand vitara xl-7 2002
  • Report Received Date: 2004-08-30
  • Manufacturer: AMERICAN SUZUKI MOTOR CORP.
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: ON CERTAIN PASSENGER VEHICLES, UNDER AMBIENT TEMPERATURES BELOW -25 DEGREES CELSIUS, MOISTURE CAN FREEZE IN THE FUEL PRESSURE REGULATOR. AS A RESULT, FUEL SYSTEM PRESSURE MAY INCREASE AT THE TIME OF ENGINE START UP, CAUSING FUEL LOSS AT THE FUEL PIPE/FUEL HOSE CONNECTION.
  • Consequence: FUEL LOSS IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
  • Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE REGULATOR, THE FUEL DELIVER HOSE AND REPLACE THE HOSE CLAMP WITH AN IMPROVED CLAMP. THE RECALL BEGAN ON SEPTEMBER 29, 2004. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.
  • Model: Suzuki Grand vitara xl-7 2003
  • Report Received Date: 2004-08-30
  • Manufacturer: AMERICAN SUZUKI MOTOR CORP.
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: ON CERTAIN PASSENGER VEHICLES, UNDER AMBIENT TEMPERATURES BELOW -25 DEGREES CELSIUS, MOISTURE CAN FREEZE IN THE FUEL PRESSURE REGULATOR. AS A RESULT, FUEL SYSTEM PRESSURE MAY INCREASE AT THE TIME OF ENGINE START UP, CAUSING FUEL LOSS AT THE FUEL PIPE/FUEL HOSE CONNECTION.
  • Consequence: FUEL LOSS IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
  • Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE REGULATOR, THE FUEL DELIVER HOSE AND REPLACE THE HOSE CLAMP WITH AN IMPROVED CLAMP. THE RECALL BEGAN ON SEPTEMBER 29, 2004. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.
  • Model: Suzuki Grand vitara xl-7 2004
  • Report Received Date: 2004-08-30
  • Manufacturer: AMERICAN SUZUKI MOTOR CORP.
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: ON CERTAIN PASSENGER VEHICLES, UNDER AMBIENT TEMPERATURES BELOW -25 DEGREES CELSIUS, MOISTURE CAN FREEZE IN THE FUEL PRESSURE REGULATOR. AS A RESULT, FUEL SYSTEM PRESSURE MAY INCREASE AT THE TIME OF ENGINE START UP, CAUSING FUEL LOSS AT THE FUEL PIPE/FUEL HOSE CONNECTION.
  • Consequence: FUEL LOSS IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
  • Remedy: DEALERS WILL REPLACE THE FUEL PRESSURE REGULATOR, THE FUEL DELIVER HOSE AND REPLACE THE HOSE CLAMP WITH AN IMPROVED CLAMP. THE RECALL BEGAN ON SEPTEMBER 29, 2004. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.
  • Model: Suzuki Grand vitara xl-7 2003
  • Report Received Date: 2003-12-02
  • Manufacturer: AMERICAN SUZUKI MOTOR CORP.
  • Components: ELECTRICAL SYSTEM:IGNITION
  • Summary: ON CERTAIN SPORT UTILITY VEHICLES, THE IGNITION SYSTEM WIRING HARNESS IS ROUTED UNDER THE INTAKE MANIFOLD. THE HARNESS CAN RUB AGAINST THE MANIFOLD DURING VEHICLE OPERATION AND ABRASION DAMAGE TO THE HARNESS CAN OCCUR.
  • Consequence: DAMAGE TO THE WIRING HARNESS CAN CAUSE A SHORT IN THE IGNITION CIRCUIT, WHICH CAN CAUSE THE IGNITION FUSE TO BLOW AND THE ENGINE TO STOP RUNNING. THIS CAN RESULT IN A LOSS OF CONTROL OF THE VEHICLE AND COULD CAUSE A CRASH.
  • Remedy: DEALERS WILL REPAIR ANY WIRING HARNESS DAMAGE AND WILL ADD ADDITIONAL INSULATION AND A PROTECTOR PLATE TO PREVENT THE WIRING HARNESS FROM BECOMING DAMAGED. OWNER NOTIFICATION BEGAN ON DECEMBER 16, 2003. OWNERS SHOULD CONTACT SUZUKI AT 1-800-934-0934.

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