2018 Mercedes-benz Sprinter 3500 problems

General information about Mercedes-benz-Sprinter 3500
Overview of popular issues
Analysis of common problems
Сomplaints list
Recalls list

The Mercedes-Benz Sprinter is a light commercial vehicle (van) built by Mercedes-Benz Group AG of Stuttgart, Germany as a large van, chassis cab, minibus, and pickup truck. In the past, the Sprinter had been sold under the Mercedes-Benz, Dodge, and Freightliner nameplates. In the U.S., it was built from complete knock down (CKD) kits by Freightliner. Re-badged and re-engined Sprinters were also sold by Volkswagen Commercial Vehicles as the Volkswagen LT and the Volkswagen Crafter. They are now primarily marketed by Mercedes-Benz.

In the Mercedes-Benz van lineup, the Sprinter is the largest model offered, followed by the mid-size Vito (aka Viano, V-Class, and EQV) and small Citan.

First generation (1995–2006, T1N)

Europe

The first generation Sprinter was launched in Europe in 1995 to replace the famous but outdated T1 Transporter van dating from 1977. Compared to the T1, the Sprinter had reduced the aerodynamic drag and moved the engine 290 mm (11 in) further forward to increase cabin space. It was the first Mercedes-Benz product to carry a name rather than an alphanumeric designation. It was released with four-wheel disc brakes equipped with an antilock braking system and was driven by the most powerful diesel engine in its class, with a power output of 90 kW (120 hp). The Sprinter was voted International Van of the Year for 1995.

The styling was updated in 2000 and 2002, accompanied by technical changes that included standard electronic stability control (2002).

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Common 2018 Mercedes-benz Sprinter 3500 problems

Based on the complaints from owners of the 2018 Mercedes-Benz Sprinter 3500, several common problems have been reported:

Blower Motor Resistor Replacement: Another common problem involves the blower motor resistor, which may require replacement due to malfunctions or failures. Issues with the blower motor can affect the heating and cooling systems of the vehicle, impacting the comfort of the passengers.

Drive Axle Assembly Drain & Refill: Owners have reported problems with the drive axle assembly, necessitating draining and refilling of this component. Issues with the drive axle can affect the vehicle's drivability and overall performance, potentially leading to mechanical failures.

Coolant Leak Diagnosis: Complaints have been made regarding coolant leaks in the 2018 Mercedes-Benz Sprinter 3500. Coolant leaks can result in engine overheating, reduced performance, and potential damage to the vehicle's cooling system if not addressed promptly.

Air Conditioning Evaporator Temperature Sensor Replacement: Owners have faced issues with the air conditioning system, specifically requiring the replacement of the evaporator temperature sensor. Malfunctions in the air conditioning system can lead to discomfort for occupants, especially in extreme weather conditions.

Heater Core Replacement: Problems with the heater core have been reported, necessitating its replacement for proper functionality. Issues with the heater core can impact the vehicle's heating system, affecting the interior climate control of the vehicle.

Transfer Case Output Shaft Oil Seal Replacement: Complaints have been made about the transfer case output shaft oil seal, requiring replacement to address potential leaks or malfunctions. Problems with this component can affect the vehicle's drivetrain and overall performance.

Headlamp Control Module Replacement: Owners have experienced issues with the headlamp control module, leading to the need for replacement. Malfunctions in the headlamp control module can affect the vehicle's lighting system, compromising visibility and safety while driving at night or in low-light conditions.

These common problems reported by owners of the 2018 Mercedes-Benz Sprinter 3500 highlight various mechanical and electrical issues that can impact the vehicle's performance, safety, and overall driving experience. Addressing these problems promptly through proper maintenance and repairs is essential to ensure the longevity and reliability of the vehicle.

2018 Mercedes-benz Sprinter 3500 car problems categorized by type of issue

After analyzing all complaints sent to the NHTSA and researching popular Mercedes-benz Sprinter 3500 problems, we found that the most common problems with these 2023 model year vehicles are:

Service brakes problems
Vehicle speed control problems
Unknown or other problems
Electrical system problems
Engine problems

The graph below shows statistics for all 2018 Mercedes-benz Sprinter 3500 vehicle components and the number of complaints received.

2018 Mercedes-benz Sprinter 3500 complaints

The NHTSA has received 8 complaints about various vehicle components related to the 2018 Mercedes-benz Sprinter 3500.

2023-02-23

VEHICLE SPEED CONTROL,UNKNOWN OR OTHER,SERVICE BRAKES PROBLEM

Date Of Incident: 2023-02-18
VIN: WDAPF4CCXJ9
Components: VEHICLE SPEED CONTROL,UNKNOWN OR OTHER,SERVICE BRAKES
Summary: We have a 2019 motorhome on a 2018 Mercedes Sprinter chassis. We are concerned about the wheel speed sensor failing. Three out of 4 sensors have already failed and been replaced on ours and Mercedes will not replace the 4th sensor until it fails. When this sensor fails it affects the ABS brakes and the braking distance is increased which can cause an accident. The cruise control is also affected and could increase speed on its own. The ESP can also be affected and can increase the risk of skidding and accidents. We have spoken to many other motorhome owners with the same chassis and they have also had problems with the sensors. Mercedes is aware of this problem and we feel they should replace all the sensors before they fail and cause a serious accident and injury or death. We would like to travel to remote areas of our country but haven't done so because there is no place to get the sensor replaced if it fails. We have spoken to Mercedes Benz of Sarasota FL and Mercedes Corporate and they are unwilling to do anything to replace the 4th sensor.

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2022-05-25

ELECTRICAL SYSTEM,ENGINE PROBLEM

Date Of Incident: 2022-04-25
VIN: WDAPF4CC6J9
Components: ELECTRICAL SYSTEM,ENGINE
Summary: The contact owns a 2018 Mercedes-Benz Sprinter 3500. The contact stated that while driving at low speeds, there was an abnormal sulfur odor coming from the engine. There was no warning light illuminated. As the odor persisted, the contact’s eyes started burning and the contact also started having a headache. The contact inspected the vehicle and discovered that acid had leaked from the battery due to internal pressure inside the battery. The contact then called that dealer where he was instructed to take the vehicle in to be serviced under the vehicle warranty. The contact was able to drive the vehicle to the dealer and the mechanic confirmed the cause of the failure but informed him that his vehicle was out of warranty, despite previously being informed that the vehicle was covered under warranty. The manufacturer was notified of the failure but offered no assistance. The vehicle was not repaired. The failure mileage was approximately 7,400.

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2021-11-18

ELECTRONIC STABILITY CONTROL PROBLEM

Date Of Incident: 2021-11-16
VIN: 8BNPF4CC0JE
Components: ELECTRONIC STABILITY CONTROL
Summary: The contact owns a 2018 Mercedes-Benz Sprinter 3500. The contact stated that while operating the vehicle, the ABS, check engine, and cruise control warning lights illuminated. The cause of the failure was not yet determined. The contact indicated that the vehicle was recently serviced under NHTSA Campaign Number: 21V042000 (Electronic Stability Control) however, the failure occurred. The local dealer and manufacturer were notified of the failure. The approximate failure mileage was 18,000.

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2021-11-10

WHEELS PROBLEM

Date Of Incident: 2021-10-06
VIN: WD3FF4CC2JP
Components: WHEELS
Summary: This vehicle was sold to us new with the manufacturer's window sticker stating it was equipped with a Tire Pressure Monitoring System (TPMS) as a Standard Accessory - Safety/Cargo Protection. The provided owner's manual describes the TPMS system and the low tire pressure warning lamp indicator on the dash. It was not until our first flat tire after 2.5 years and 24000 miles, that we learned our vehicle does NOT have TPMS OR a low tire pressure warning lamp. Another motorist flagged us down as it was the inside dually tire that deflated and delaminated. Luckily we learned of the deflated inner tire before the outer tire also had issues because of the extra load placed on it. We have since learned that vehicles with a GVWR over 10,000 pounds and dual-wheel rear axles are not required to have TPMS. The owner's manual does not state this and does not exclude our model as having this safety equipment. As far as we know, this exclusion is not standard public knowledge. Many heavy duty trucks with dual wheels do have such a system, so why should we question our window sticker? Our issue and safety concern is that we were lead to believe our van did have a TPMS by both our window sticker and our owners manual. Many of these vehicles are being converted to RVs (like ours but has seat belts for 6 passengers) and may be being driven unsafely due to this miscommunication. Owners/drivers of van conversions and RVs need to be fully aware of the lack of this safety feature. The dealership we bought the van from has been unhelpful and has said they have forwarded our complaint to Mercedes USA but we have yet to hear anything from them.

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2021-09-28

STEERING,ELECTRONIC STABILITY CONTROL (ESC) PROBLEM

Date Of Incident: 2021-09-28
VIN: WDAPF4CC5J9
Components: STEERING,ELECTRONIC STABILITY CONTROL (ESC)
Summary: The contact owns a 2018 Mercedes-Benz Sprinter 3500. The contact received a recall notification for NHTSA Campaign Numbers: 20V663000 (Steering) and 21V042000 (Electronic Stability Control) however, the dealer informed the contact that the part for the recall repair was not yet available. The contact contacted Mercedes-Benz of Westminster (10391 Westminster Blvd, Westminster, CO 80020) confirmed the first dealer’s information. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was notified of the issue. The contact had not experienced a failure. Parts distribution disconnect.

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2021-06-14

EXTERIOR LIGHTING,STRUCTURE PROBLEM

Date Of Incident: 2021-04-28
VIN: WDAPF4CC4J9
Components: EXTERIOR LIGHTING,STRUCTURE
Summary: On or about April 27, 2021 the driver's side rear taillight assembly randomly fell off between Phoenix and Tucson, Arizona on Interstate 10. The assembly is large, containing the taillight, brake light, turn signal light and back-up light. It could have (and may have) hit another vehicle or at least caused it/them to engage in a dangerous turning maneuver to avoid hitting the large assembly while on the freeway. In addition, the RV was then rendered unsafe and in violation of the laws of virtually every state, as well as federal regulations, due to lacking the required lighting assembly. This has also happened to another RV unit from the same manufacturer (Regency). The driver's side taillight assembly fell off this RV during windy conditions on Interstate 40 while traveling through Arkansas on April 2, 2021. There are photos of the missing assembly for both RV's. My RV was inspected by a collision repair facility in California and their determination was two fold: 1) the RV body was molded in way that would not permit the taillight assembly to properly fit in the cavity. The tolerance was off by up to 1/4 of an inch. 2) the taillight is a stock mercedes sprinter taillight assembly which has three hard point connections (top middle, and bottom. However, the body of the RV only has two points to connect the taillight assembly (top and bottom) thereby leaving the middle area open to intrusion by wind and other elements. As a result it was very difficult to find a facility to repair/replace the assembly ( they "did not want to touch it"). It has now been replaced by a collision facility which used a silicone sealant and HD velcro in the HOPE that the assembly will not fall off again in predictable weather conditions. There was no warning or other indication that the taillight assembly was going to fall off. Finally, Regency claims to manufacture just 200 to 250 of these units annually. This incident therefore involves 1% of their annual production.

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2021-01-26

POWER TRAIN,VEHICLE SPEED CONTROL,SERVICE BRAKES PROBLEM

Date Of Incident: 2021-01-20
VIN: WDAPF4CC0H9
Components: POWER TRAIN,VEHICLE SPEED CONTROL,SERVICE BRAKES
Summary: WHEN TURNING A CORNER,ENGINE RACED TO 45 MPH WITHOUT MY FOOT ON THE THROTTLE.ALMOST LOST CONTROL.HAD TO PUT VEHICLE,MEREDES SPRINTER 3500,INTO NEUTRAL TO STOP IT.HAD PREVIOUSLY HAD THE DEALER REPAIR SPEED SENSORS THREE OTHER TIMES.WARNING LIGHTS COME ON AND I LOOSE CRUISE CONTROL.DANGEROUS CONDITION.MB SHOULD RE ENGINEER THE PART AND INSTALL IN AFFECTED VEHICLES.DEALER CONTINUES TO INSTALL DEFECTIVE PARTS.

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2019-06-11

SERVICE BRAKES PROBLEM

Date Of Incident: 2017-12-14
VIN: 8BNPF4CC9JE
Components: SERVICE BRAKES
Summary: TL* THE CONTACT OWNS A 2018 MERCEDES-BENZ SPRINTER 3500. THE CONTACT STATED THAT THE BRAKES FAILED AND THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD WHEN DEPRESSED. THE CONTACT HAD TO PUMP THE BRAKE PEDAL TO STOP THE VEHICLE HARDER THAN USUAL. THE BRAKE PEDAL TRAVELED TO THE FLOORBOARD QUICKER THAN USUAL AND THE VEHICLE WOULD NOT STOP. THE VEHICLE WAS TAKEN TO MERCEDES-BENZ OF TEMECULA (40910 TEMECULA CENTER DR, TEMECULA, CA 92591,(951) 216-7800) TO BE DIAGNOSED, BUT NO FAILURE WAS FOUND. THE MECHANIC STATED THAT THE CONTACT NEEDED TO "GET USED TO IT". THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND DID NOT ASSIST. THE FAILURE MILEAGE WAS 4,366. THE VIN WAS INVALID.

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2018 Mercedes-benz Sprinter 3500 recalls

The National Highway Traffic Safety Administration (NHTSA) has issued 10 recalls for different components of the 2018 Mercedes-benz Sprinter 3500.

2021-02-03

Manufacturer: Daimler Vans USA, LLC
Components: ELECTRONIC STABILITY CONTROL (ESC):CONTROL MODULE
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2012-2018 Mercedes Benz Sprinter 3500 and Freightliner Sprinter 3500 vehicles upfitted into campers or recreational vehicles. The Electronic Stability Control (ESC) unit may become disabled on these vehicles.
Consequence: If ESC becomes disabled, vehicle driving stability may be impacted under certain driving conditions, increasing the risk of a crash.
Remedy: DVUSA will notify owners, and dealers will replace the rear-wheel speed sensor with a more robust sensor, free of charge. DVUSA issued owners an interim notification on March 10, 2021. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA's number for this recall is NC3DREZAHA.

2020-10-28

Manufacturer: Daimler Vans USA, LLC
Components: STEERING:HYDRAULIC POWER ASSIST:HOSE, PIPING, AND CONNECTIONS
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2015-2020 Mercedes Benz Sprinter and Freightliner Sprinter vehicles. The hydraulic power steering return line hoses may detach at their connection points under certain operating conditions, causing hydraulic fluid to leak.
Consequence: The sudden loss of power steering assist and hydraulic steering fluid leaking onto the roadway may increase the risk of a crash.
Remedy: DVUSA will notify owners, and dealers will check the return line connections of the power steering system, correcting it as needed, free of charge. The recall began December 23, 2020. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA's number for this campaign is NV3LETULPE.

2020-03-18

Manufacturer: Daimler Vans USA, LLC
Components: EQUIPMENT:OTHER:LABELS
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2018-2019 Mercedes-Benz Sprinter and Freightliner Sprinter vehicles. The spare tire label may indicate the maximum speed at 55 kilometers per hour (kph) rather than as 34 miles per hour (mph).
Consequence: With only the metric speed listed on the spare tire label, the driver could misinterpret the kph as mph and operate the vehicle with the spare tire installed at higher speeds than the tire can withstand, increasing the risk of a crash.
Remedy: DVUSA will notify owners, and Mercedes-Benz or Freightliner Sprinter dealers will replace it with the label with the correct maximum speed information indicated in miles per hour, free of charge. The recall began May 15, 2020. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA's number for this recall is VS3BEGRESS.

2020-03-18

Manufacturer: Daimler Vans USA, LLC
Components: EQUIPMENT:OTHER:LABELS
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2018-2019 Mercedes-Benz Sprinter and Freightliner Sprinter vehicles. The spare tire label indicating the maximum speed may have not been affixed to the spare tire.
Consequence: Without the label, an operator may be unaware of the maximum speed limit of the spare tire and operate the vehicle at a excessive speed, increasing the risk of tire failure and a crash.
Remedy: DVUSA will notify owners, and Mercedes-Benz or Freightliner Sprinter dealers will attach the speed limitation label on the spare wheel, free of charge. The recall began May 15, 2020. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA's number for this recall is VS3BEGREPP.

2019-10-02

Manufacturer: Daimler Vans USA, LLC
Components: UNKNOWN OR OTHER
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2018-2019 Sprinter and Metris vehicles. The vehicles left the reassembly plant without the final quality inspection of safety-relevant parts or bolt connections, resulting in possible unknown safety risks.
Consequence: Failure to identify loose safety related parts can increase the risk of crash and injury.
Remedy: DVUSA will notify owners, and vehicles will be returned to the reassembly plant for comprehensive inspection and, if necessary, corrective action, free of charge. The recall began November 15, 2019. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA's number for this recall is VSX566ZP25.

2019-10-02

Manufacturer: Daimler Vans USA, LLC
Components: AIR BAGS: AIR BAG/RESTRAINT CONTROL MODULE
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2018-2019 Mercedes-Benz and Freightliner Sprinter vehicles. The airbag systems may not have been activated after vehicle production. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection."
Consequence: An inactive airbag system can increase the risk of injury in the event of a crash.
Remedy: DVUSA will notify owners, and dealers will inspect the vehicles to determine if the airbag systems have been activated, correcting them as necessary, free of charge. DVUSA issued owners an interim notification on November 22, 2019. The recall began February 10, 2020. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA's number for this recall is VS3AIRIGEL.

2019-09-18

Manufacturer: Daimler Vans USA, LLC
Components: LATCHES/LOCKS/LINKAGES:HOOD:LATCH
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2018-2019 Mercedes-Benz and Freightliner Sprinter vehicles. The screw connection on the upper hood catch may have been improperly tightened. As a result, factors such as the vehicle's speed, wind resistance and road conditions may cause the hood to open while the vehicle is being driven.
Consequence: A hood that opens while driving can reduce the driver's visibility, increasing the risk of a crash.
Remedy: DVUSA will notify owners, and dealers will inspect the screw connection, tightening it as necessary, free of charge. The recall began November 1, 2019. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA's number for this recall is VS3HAUBOSS.

2019-07-02

Manufacturer: Daimler Vans USA, LLC
Components: VISIBILITY:GLASS, SIDE/REAR
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2018-2019 Mercedes-Benz and Freightliner Sprinter 1500, 2500, 3500 and 4500 vehicles. The rear side windows may be single-pane safety glass instead of laminated safety glass.
Consequence: In the event of a side impact crash or vehicle rollover, the fitted side windows may not adequately protect the rear occupants from being ejected, increasing their risk of injury.
Remedy: DVUSA will notify owners, and Mercedes-Benz or Freightliner dealers will replace the single-pane safety glass with laminated safety glass., free of charge. DVUSA issued owners an interim notification on August 16, 2019. The recall began January 21, 2020. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA's number for this recall is VS3VERGLAS.

2019-03-20

Manufacturer: Daimler Vans USA, LLC
Components: UNKNOWN OR OTHER
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2018-2019 Mercedes-Benz Sprinter and Metris vehicles. The affected vehicles left the reassembly plant without the final quality inspection of safety-relevant parts or bolt connections, resulting in possible unknown safety risks.
Consequence: Failure to identify loose safety related parts can increase the risk of crash and injury.
Remedy: DVUSA will notify owners, and dealers will complete the final quality inspection, free of charge. The recall began May 17, 2019. Owners may contact DVUSA customer service at 1-877-762-8267. DVUSA's number for this recall is VSX566ZP25.

2018-10-24

Manufacturer: Daimler Vans USA, LLC
Components: LATCHES/LOCKS/LINKAGES:DOORS:LATCH
Summary: Daimler Vans USA, LLC (DVUSA) is recalling certain 2018 Freightliner Sprinter 2500 and 3500 and Mercedes-Benz Sprinter 2500 and 3500 vehicles. The right side door latches may have been built with incorrect components. As a result, when the doors are electronically unlocked, the right-side doors may not be able to be opened from inside or outside of the vehicle.
Consequence: In the event of a crash, if the right side doors cannot be opened, it could increase the risk of injury.
Remedy: DVUSA will notify owners, and dealers will inspect and replace the locks if necessary, free of charge. The recall began January 31, 2019. Owners may contact DVUSA at 1-877-762-8267.