Mazda Navajo problems

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The Mazda Navajo is a mid-size SUV manufactured by Ford Motor Company for the Japanese automaker Mazda, and is a rebadged version of the first generation Ford Explorer. It was Mazda's first SUV, and was offered with a choice of rear-wheel drive or four-wheel drive.

The Navajo won the 1991 Motor Trend Truck of the Year award, but because of its Explorer origins, its reputation deteriorated amid the Firestone and Ford tire controversy.

Differences

The Navajo featured a few minor changes from the Explorer it was based on. It got a revised front fascia, new taillamps and wheels, and the bumpers were painted dark gray (resulting in the deletion of all chrome trim). The interior was largely shared between the two model lines, with the Navajo receiving its own lettering for the instrument panel (in line with other Mazda vehicles), and Mazda lettering was added to the Ford steering wheel hub.

photo of Mazda Navajo car production

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Common Mazda Navajo problems

The Mazda Navajo, a badge-engineered version of the Ford Explorer, was produced between 1991 and 1994. Despite being a product of a successful partnership between Mazda and Ford, the Navajo had its share of issues, as reported by owners.

One common problem with the Mazda Navajo is a crank but no start condition. This issue affects 7 Navajo owners, as reported on RepairPal. The engine cranks, but it fails to start, making the vehicle inoperable. This issue could be caused by a variety of factors, such as a faulty ignition system, a malfunctioning fuel system, or a problem with the engine's internal components.

Another issue reported by Navajo owners is a problem with the throttle. Specifically, some owners have reported that the throttle can become gummed up with dirt and debris, causing the engine to run poorly or even stall. This issue can be resolved by cleaning the throttle body, as described in a forum post on Cargurus. This issue is not unique to the Navajo, as it can affect any vehicle with a throttle body.

While there are only 3 complaints on file for the Mazda Navajo on CarComplaints.com, these complaints highlight some of the issues that Navajo owners have experienced. For example, one owner reported a problem with the brakes, while another reported a problem with the transmission. These issues, while not as widespread as the crank but no start condition or the throttle issue, can still be frustrating for Navajo owners.

In summary, the Mazda Navajo, like any vehicle, has its share of issues. The most common issues reported by Navajo owners include a crank but no start condition and a problem with the throttle. While there are fewer complaints on file for the Navajo than for some other vehicles, the complaints that have been filed highlight some of the issues that Navajo owners have experienced.

Mazda Navajo

Percentage distribution of complaints by Mazda Navajo years

We have researched Mazda problems and analysed all the complaints filed against Mazda Navajo cars and compiled the top 5 most problematic Mazda Navajo model years:

Below you can see the percentage distribution of known problems by Mazda Navajo model years.

Distribution of the number of complaints by Mazda Navajo years

We've also compiled a chart for you with the number of complaints about Volkswagen Jetta cars of certain model years:

Mazda Navajo car problems categorized by type of issue

After analysing all complaints related to Mazda Navajo , it was concluded that the most common issues with these cars are:

  • Service brakes problems
  • Hydraulic problems
  • Tires problems
  • Power train problems
  • Engine and engine cooling problems

The graph below shows statistics for all Mazda Navajo vehicle components and the number of complaints received.

Distribution of the number of complaints where the accident occurred by Navajo model years

A total of 9 complaints were registered in which the accident occurred. In the graph you can see the distribution of the number of complaints by model year.

Distribution of the number of complaints with fire by Navajo model years

There were a total of 3 complaints that resulted in a fire. In the graph you can see the distribution of the number of complaints by model year.

Distribution of the number of complaints with injuries by Navajo model years

There were a total of 9 complaints that resulted in a injuries. In the graph you can see the distribution of the number of complaints by model year.

The NHTSA has received 173 complaints about various vehicle components related to the Mazda Navajo . Below are the 25 most recent complaints reported for Mazda Navajo vehicles.

Latest 25 complaints

Mazda Navajo 1994
  • Date Of Incident: 2009-03-01
  • Date Complaint: 2009-03-02
  • Fire: 1
  • VIN: 4F2CU44XXRU
  • Components: VISIBILITY
  • Summary: STARTED VEHICLE SNOWY DAY TURNED ON THE DEFROSTER - SMOKE STARTED COMING IN THROUGH HEATING AND DEFROST VENTS, SMELLED LIKE PINE NEEDLES. TURNED CAR OFF SMOKE PROCEEDED TO GET WORSE - CALLED FIRE DEPT. SUV WAS THEN ON FIRE, SUV IS COMPLETELY TOTALED - FROM READING OTHER INCIDENTS I REALLY THINK THIS A FAULT WHERE DEBRIS GETS IN THE FAN COMPARTMENT AND CATCHES ON FIRE - SOME TYPE OF NOTICE SHOULD BE SENT TO PEOPLE WITH NAVAJO MAZDAS AND FORD RANGERS/EXPLORERS THAT HAVE THIS TYPE OF FAN COMPARTMENT.*TR
Mazda Navajo 1993
  • Date Of Incident: 1994-05-01
  • Date Complaint: 2006-09-30
  • Components: TIRES
  • Summary: I JUST RECEIVED A NOTICE FROM BRIDGESTONE FIRESTONE ON A TIRE RECALL FROM YEARS AGO. I BOUGHT A NEW MAZDA NAVAJO IN 1993 AND IT HAD FIRESTONE ATX TIRES. THEY FAILED WAY BEFORE ANY RECALL SO I REPLACED THEM AT MY COST WITH THE SAME. THESE TIRES FAILED ALSO SO I REPLACED THEM WITH SOMETHING ELSE. 2 SETS (10 TIRES) AT MY COST. WHEN THE RECALL CAME OUT I GOT NOTHING. IN FACT, I DIDN'T EVEN OWN THE VEHICLE ANYMORE. MY COMPLAINT IS...WHEN IT TAKES SO LONG TO IDENTIFY A PROBLEM, WHAT ABOUT THE PEOPLE WHO HAD PROBLEMS BEFORE THE RECALL? THEY CAN FIND ME 10 YEARS LATER, BUT WHY DON'T I HAVE ANY RECOURSE TO GET COMPENSATED FOR RISKING MY LIFE AND PAYING OUT OF POCKET? *NM
Mazda Navajo 1994
  • Date Of Incident: 2002-04-01
  • Date Complaint: 2005-08-03
  • Number Of Injuries: 2
  • Crash: 1
  • Components: WHEELS
  • Summary: CONSUMER'S MAZDA SUV WAS INVOLVED IN AN ACCIDENT AS A RESULT OF FAULTY WORK PERFORMED ON THE VEHICLE BY TECHNICIANS AT PEP BOYS.*MR THE CONSUMER PURCHASED RIMS FROM A LOCAL RETAILER, HOWEVER WHEN HE RETURNED TO THE VEHICLE HE NOTICED ALL 4 OF THE RIMS HAD STAINS, RUST/ BLEMISHES. THE CONSUMER BELIEVED THE LOCAL MECHANIC SHOP DESTROYED HIS TRANSMISSION AND THE IGNITION.*JB
Mazda Navajo 1991
  • Date Of Incident: 2003-11-15
  • Date Complaint: 2003-11-20
  • VIN: PLEASE PROV
  • Components: VISIBILITY
  • Summary: WHILE DRIVING AT 25 MPH, THE SUNROOF OF THE VEHICLE WAS BLOWN OFF BY THE WIND. THE SUNROOF TILTS UP AT THE REAR AND THE DEALER CAN NOT EXPLAIN HOW THE ROOF COULD BE LOST. THERE IS A RECALL FOR THIS PART, BUT THE CONSUMER'S VIN IS NOT INCLUDED. *PH
Mazda Navajo 1991
  • Date Of Incident: 2024-11-24
  • Date Complaint: 2003-05-07
  • Components: STRUCTURE
  • Summary: THE REAR BUMPER SEPARATED FROM THE FRAME WHILE PULLING A TRAILER. *NLM
Mazda Navajo 1991
  • Date Of Incident: 2003-02-15
  • Date Complaint: 2003-04-30
  • VIN: 4F2CU44X6MU
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: SHORT IN CONNECTION AT THE FUEL TANK. PLASTIC IS MELTED THROUGH, THERE APPEARS TO BE SCORING ON THE INSIDE OF THE UNIT THAT WOULD BE INDICATIVE OF SPARK AND OR HIGH HEAT. CONCERN IS THAT THIS COULD HAVE CAUSED A FIRE AND OR EXPLOSION. ESPECIALLY IF THIS HAD OCCOURED DURING A TIME FRAME WHEN WARM TEMPERATURES WOULD HAVE MADE FOR HIGH FUEL VAPOR CONTENT (I.E. IT OCCOURED IN THE MIDDLE OF SUMMER AS OPPOSED TO STRANDING ME IN THE MIDDLE OF A SNOW STORM AS IT DID)
Mazda Navajo 1994
  • Date Of Incident: 2003-03-11
  • Date Complaint: 2003-03-19
  • VIN: PLEASE FILL
  • Components: PARKING BRAKE,POWER TRAIN
  • Summary: THE TRANSMISSION AND EMERGENCY BRAKE FAILED. *JB
Mazda Navajo 1994
  • Date Of Incident: 2003-01-16
  • Date Complaint: 2003-01-23
  • VIN: 4F2CU44X1RU
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: WHILE DRIVING AT 65MPH AND WITHOUT WARNING THE VEHICLE WILL STALL AND IT WILL BE HARD FOR THE CONSUMER TO CONTROL THE VEHICLE. DEALER DIAGNOSED THE PROBLEM AS FUEL PUMP AND CRANK SENSOR FAILURE. TS
Mazda Navajo 1994
  • Date Of Incident: 2001-12-18
  • Date Complaint: 2002-07-18
  • VIN: 1YVGE22D6R5
  • Components: POWER TRAIN
  • Summary: NO SUMMARY LISTED FOR ABOVE VEHICLE. *AK
Mazda Navajo 1991
  • Date Of Incident: 2002-02-08
  • Date Complaint: 2002-02-16
  • VIN: 4F2CU44X2MU
  • Components: FUEL SYSTEM, GASOLINE
  • Summary: A SHORT OCCURRED AT THE JUNCTION OF THE ELECTRICAL CONNECTION TO THE FUEL TANK. THE SHORT MELTED THE PLASTIC CONNECTION AND BURNED THROUGH THE ASSEMBLY TO THE INSIDE OF THE GAS TANK. THERE WAS EVIDENCE OF IGNITION INSIDE THE GAS TANK. THIS CLEARLY COULD HAVE LEAD TO A FIRE OR EXPLOSION OF THE GAS TANK.
Mazda Navajo 1993
  • Date Of Incident: 2001-09-11
  • Date Complaint: 2001-12-03
  • Components: SERVICE BRAKES, HYDRAULIC,ENGINE AND ENGINE COOLING
  • Summary: THE HEADS WERE SEVERLY CRACKED. THE MECHANIC SAID THAT THIS SHOULD HAVE BEEN RECALLED BECAUSE THERE HAVE , NOT ONLY BEEN SO MANY INSTANCES BUT MANY TIMES, AS WITH THIS CASE THE HEADS WERE SO SEVERLY CRACKED THAT ONLY COMPLETE REPLACEMENT IS ACCEPTABLE. *AK
Mazda Navajo 1991
  • Date Of Incident: 2001-01-01
  • Date Complaint: 2001-08-31
  • VIN: 4F2CU44XXMU
  • Components: TIRES
  • Summary: FIRESTONE, WILDERNESS AT, P23 75R15, CONSUMER HAS REPLACED ALL FIVE TIRES. TIRES TREAD SEPARATED FROM RIM.*AK
Mazda Navajo 1993
  • Date Of Incident: 2001-08-10
  • Date Complaint: 2001-08-15
  • VIN: 4F2CU44X0PU
  • Components: ENGINE AND ENGINE COOLING
  • Summary: THE HEADS WERE SEVERLY CRACKED. THE MECHANIC SAID THAT THIS SHOULD HAVE BEEN RECALLED BECAUSE THERE HAVE , NOT ONLY BEEN SO MANY INSTANCES BUT MANY TIMES, AS WITH THIS CASE THE HEADS WERE SO SEVERLY CRACKED THAT ONLY COMPLETE REPLACEMENT IS ACCEPTABLE.*AK
Mazda Navajo 1993
  • Date Of Incident: 2001-07-16
  • Date Complaint: 2001-08-03
  • VIN: FILL IN
  • Components: EQUIPMENT
  • Summary: WHILE DRIVING IN TRAFFIC SPARE TIRE CABLE HAD SNAPPED AND CAUSED TIRE TO COME LOOSE. HAVE NOT BEEN TO A DEALERSHIP.*AK
Mazda Navajo 1994
  • Date Of Incident: 1994-02-26
  • Date Complaint: 2001-04-17
  • VIN: 4F2CU44X5PU
  • Components: TIRES
  • Summary: WHILE DRIVING VEHICLE BECAME UNSTABLE AND DIFFICULT TO DRIVE, CONSUMER IMMEDIATELY SLOWED DOWN WITH GREAT DIFFICULTY, WAS ABLE TO PULL VEHICLE OVER TO THE SHOULDER, GOT OUT OF THE VEHICLE AND INSPECTED THE FIRESTONE WILDERNESS AT TIRES AND SAW THAT ONE OF THE TIRES HAD COME COMPLETLEY APART AND WAS IN SHREDS AROUND THE WHEEL, ALL 4 TIRES WERE REPLACED AND CONSUMER IS REQUESTING REIMBURSEMENT. *JB

Latest 5 recalls Mazda Navajo

The National Highway Traffic Safety Administration (NHTSA) has issued 20 recalls for different components of the Mazda Navajo.You can explore the year of the Volkswagen Jetta you are interested in by selecting it from the list.

  • Model: Mazda Navajo 1994
  • Report Received Date: 2000-08-21
  • Manufacturer: BRIDGESTONE/FIRESTONE, INC.
  • Components: TIRES:TREAD/BELT
  • Summary: TIRE DESCRIPTION: FIRESTONE WILDERNESS AT, SIZE P235/75R15, PRODUCED AT THE DECATUR, ILLINOIS TIRE PLANT AND ALL FIRESTONE RADIAL ATX AND RADIAL ATX II TIRES, SIZE P235/75R15. OPERATION OF THESE TIRES AT LOW INFLATION PRESSURES, HIGH SPEED, AND IN HOT WEATHER, CAN CONTRIBUTE TO SEPARATION OF THE TIRE TREAD.
  • Consequence: IF THE TREAD SEPARATES FROM THE TIRE, THE DRIVER CAN LOSE CONTROL OF THE VEHICLE, POSSIBLY RESULTING IN A CRASH CAUSING INJURY OR DEATH.
  • Remedy: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON AUGUST 29, 2001. HOWEVER, CUSTOMERS SHOULD CONTACT FIRESTONE CUSTOMER SERVICE AT 1-800-465-1904 FOR POSSIBLE ASSISTANCE.
  • Model: Mazda Navajo 1992
  • Report Received Date: 2000-08-21
  • Manufacturer: BRIDGESTONE/FIRESTONE, INC.
  • Components: TIRES:TREAD/BELT
  • Summary: TIRE DESCRIPTION: FIRESTONE WILDERNESS AT, SIZE P235/75R15, PRODUCED AT THE DECATUR, ILLINOIS TIRE PLANT AND ALL FIRESTONE RADIAL ATX AND RADIAL ATX II TIRES, SIZE P235/75R15. OPERATION OF THESE TIRES AT LOW INFLATION PRESSURES, HIGH SPEED, AND IN HOT WEATHER, CAN CONTRIBUTE TO SEPARATION OF THE TIRE TREAD.
  • Consequence: IF THE TREAD SEPARATES FROM THE TIRE, THE DRIVER CAN LOSE CONTROL OF THE VEHICLE, POSSIBLY RESULTING IN A CRASH CAUSING INJURY OR DEATH.
  • Remedy: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON AUGUST 29, 2001. HOWEVER, CUSTOMERS SHOULD CONTACT FIRESTONE CUSTOMER SERVICE AT 1-800-465-1904 FOR POSSIBLE ASSISTANCE.
  • Model: Mazda Navajo 1993
  • Report Received Date: 2000-08-21
  • Manufacturer: BRIDGESTONE/FIRESTONE, INC.
  • Components: TIRES:TREAD/BELT
  • Summary: TIRE DESCRIPTION: FIRESTONE WILDERNESS AT, SIZE P235/75R15, PRODUCED AT THE DECATUR, ILLINOIS TIRE PLANT AND ALL FIRESTONE RADIAL ATX AND RADIAL ATX II TIRES, SIZE P235/75R15. OPERATION OF THESE TIRES AT LOW INFLATION PRESSURES, HIGH SPEED, AND IN HOT WEATHER, CAN CONTRIBUTE TO SEPARATION OF THE TIRE TREAD.
  • Consequence: IF THE TREAD SEPARATES FROM THE TIRE, THE DRIVER CAN LOSE CONTROL OF THE VEHICLE, POSSIBLY RESULTING IN A CRASH CAUSING INJURY OR DEATH.
  • Remedy: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON AUGUST 29, 2001. HOWEVER, CUSTOMERS SHOULD CONTACT FIRESTONE CUSTOMER SERVICE AT 1-800-465-1904 FOR POSSIBLE ASSISTANCE.
  • Model: Mazda Navajo 1991
  • Report Received Date: 2000-08-21
  • Manufacturer: BRIDGESTONE/FIRESTONE, INC.
  • Components: TIRES:TREAD/BELT
  • Summary: TIRE DESCRIPTION: FIRESTONE WILDERNESS AT, SIZE P235/75R15, PRODUCED AT THE DECATUR, ILLINOIS TIRE PLANT AND ALL FIRESTONE RADIAL ATX AND RADIAL ATX II TIRES, SIZE P235/75R15. OPERATION OF THESE TIRES AT LOW INFLATION PRESSURES, HIGH SPEED, AND IN HOT WEATHER, CAN CONTRIBUTE TO SEPARATION OF THE TIRE TREAD.
  • Consequence: IF THE TREAD SEPARATES FROM THE TIRE, THE DRIVER CAN LOSE CONTROL OF THE VEHICLE, POSSIBLY RESULTING IN A CRASH CAUSING INJURY OR DEATH.
  • Remedy: THE REPLACEMENT/REIMBURSEMENT PROGRAM FOR THIS CAMPAIGN EXPIRED ON AUGUST 29, 2001. HOWEVER, CUSTOMERS SHOULD CONTACT FIRESTONE CUSTOMER SERVICE AT 1-800-465-1904 FOR POSSIBLE ASSISTANCE.
  • Model: Mazda Navajo 1994
  • Report Received Date: 1999-11-24
  • Manufacturer: MAZDA (NORTH AMERICA),INC
  • Components: STRUCTURE:BODY:HATCHBACK/LIFTGATE:SUPPORT DEVICE/STRUT
  • Summary: VEHICLE DESCRIPTION: ON CERTAIN SPORT UTILITY VEHICLES, THE HYDRAULIC LIFT CYLINDER BRACKET WELDS COULD FRACTURE.
  • Consequence: WITH A BROKEN BRACKET WELD, THERE IS A POTENTIAL FOR THE LIFTGATE BRACKET TO GRADUALLY BEND INWARD ALLOWING THE LIFT CYLINDER BALL STUD TO DISENGAGE, UNEXPECTEDLY ALLOWING THE LIFTGATE TO FALL FROM AN OPEN POSITION.
  • Remedy: DEALERS WILL INSTALL LIFTGATE REINFORCEMENT BRACKETS. DEPENDING UPON THE CONDITION OF THE LIFTGATE SHEET METAL IN THE AREA OF THE BRACKET, DEALERS MAY ALSO INSTALL A LARGER REINFORCEMENT.

Latest negative Mazda Navajo car reviews

  1. Porter Casper 2024-10-29

    Vehicle year: 1991

    Although my Indian friends were offended by the name of my car and even went as far as to key it, I am confident in stating that it is the worst car I have ever owned, and it does not score more than a 1 in any category. However, I am grateful that the situation did not escalate further.

  2. Justen Smith 2024-09-21

    Vehicle year: 1993

    Although my Indian friends were offended by the name of my car and even went as far as to key it, I am confident in stating that it is the worst car I have ever owned, and it does not score more than a 1 in any category. However, I am grateful that the situation did not escalate further.

  3. Jed O'Conner 2024-09-16

    Vehicle year: 1991

    It sounds like you have a great truck! Even with 230,000 miles on it, it's still going strong. Although it has had a few issues, like the 4WD not working and the armrest breaking, it's impressive that the engine still has most of its original performance. Overall, it seems like a reliable and trustworthy vehicle.

  4. Adolphus Casper 2024-08-18

    Vehicle year: 1994

    It sounds like you have a great truck! Even with 230,000 miles on it, it's still going strong. Although it has had a few issues, like the 4WD not working and the armrest breaking, it's impressive that the engine still has most of its original performance. Overall, it seems like a reliable and trustworthy vehicle.

  5. Randal Ritchie 2024-08-07

    Vehicle year: 1994

    Although my Indian friends were offended by the name of my car and even went as far as to key it, I am confident in stating that it is the worst car I have ever owned, with a rating of 1 in every category. However, I remain optimistic that things could be worse.

Latest positive Mazda Navajo car reviews

  1. Johnson Ernser 2024-11-12

    Vehicle year: 1994

    Hi there! I just wanted to share a quick story about my 1992 Navajo LX 4WD. I owned it until 1999 when I was rear-ended on the Belt Parkway in Queens, NY. Believe it or not, there wasn't a scratch on it! The solid rear bumper really did its job. Unfortunately, the other driver didn't stick around and their car was completely totaled. On a more positive note, my Navajo was a champ in the upstate NY snowstorms, easily handling 2 feet of snow with no problem.

  2. Wade Mraz 2024-10-20

    Vehicle year: 1994

    I hope you're doing well! I just wanted to share a little bit about my car. I bought it from Utah back in the spring of 2001 and it's been a great ride ever since. When I first got it, I installed some top-of-the-line Monroe shocks, put on four brand new tires, and added a K&N air filter. It's been 137,000 miles and it still runs like a dream!

  3. Zachery Jacobi 2024-10-12

    Vehicle year: 1991

    I think you have a great truck! It's awesome that it gets you and your friends around all the time. Not only does it look nice, but it also drives great and is awesome on gas. Plus, it's fun to drive! Sounds like it's your best truck yet.

  4. Raven Kulas 2024-09-15

    Vehicle year: 1992

    Hi there! I just wanted to share a quick story about my 1992 Navajo LX 4WD. I owned it until 1999 when I was rear-ended on the Belt Parkway in Queens, NY. Believe it or not, there wasn't a scratch on it! The solid rear bumper really did its job. Unfortunately, the other driver didn't stick around and their car was completely totaled. On a more positive note, my Navajo was a champ in the upstate NY snowstorms, easily handling 2 feet of snow with no problem.

  5. Kayleigh Bayer 2024-09-07

    Vehicle year: 1991

    You have a fantastic truck! It has fast acceleration and stops quickly with very little lockup. It's also a great 4x4 in the snow. I noticed that you converted to manual locking hubs since the automatic ones weren't working well. You also get great highway gas mileage - you were able to go from Worcester MA to Portland Maine and back with just half a tank of gas! Your truck starts up every time, even in the coldest of weather (-20 F), and the heat blows nice and hot. Overall, it sounds like you have a great truck that serves you well.

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