Chevrolet M van problems

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The Chevrolet Van or Chevy Van (also known as the Chevrolet/GMC G-series vans and GMC Vandura) is a range of vans that was manufactured by General Motors from the 1964 to 1996 model years. Introduced as the successor for the rear-engine Corvair Corvan/Greenbrier, the model line also replaced the panel van configuration of the Chevrolet Suburban. The vehicle was sold both in passenger van and cargo van configurations as well as a cutaway van chassis that served as the basis for a variety of custom applications.

Produced across three generations (1964–66, 1967–70, and 1970–96), the model line was sold under a wide variety of model names under both the Chevrolet and GMC brands. The first two generations were forward control vehicles (with the engine placed between the seats); the third generation adopted a configuration placing the engine forward of the driver. The second and third generations shared powertrain commonality with the C/K pickup truck model line.

After the 1996 model year, GM retired the G-Series vans, replacing them with the GMT600-platform Chevrolet Express and GMC Savana.

photo of Chevrolet M van car production

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Chevrolet M van model years

chevrolet m van 2002 photo
M van 2002
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chevrolet m van 2001 photo
M van 2001
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chevrolet m van 1995 photo
M van 1995
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Common Chevrolet M van problems

Based on the complaints from owners of Chevrolet Express/GMC Savana vans, several common problems have been identified:

  1. Starting and Stalling Issues: Owners have reported problems with starting the van, where it fires up for a brief moment then quits. This issue persists even after various repairs like tune-ups, intake manifold gasket replacements, and computer changes. The van may require multiple attempts to start, especially when hot, and may stall intermittently while driving.
  2. Fuel System Problems: Some complaints suggest issues with the fuel system, including fuel filters, fuel pumps, and ignition switches. Replacing these components did not always resolve the stalling problem, indicating potential underlying issues with fuel delivery.
  3. Electrical and Computer Malfunctions: Complaints mention problems with the computer system, including the need for a new computer and issues with the coil tower causing high voltage leaks. Electrical issues like loose grounds and wiring problems have also been reported.
  4. Leaking and Water Ingress: Leaks have been a common issue, with reports of leaks from gutters, windows, and other areas of the van. Water ingress can lead to various problems, including electrical issues, rust, and interior damage.
  5. General Wear and Tear: Owners have highlighted general wear and tear problems such as rust, brittle plastics, and rattling components. These issues can affect the overall driving experience and longevity of the vehicle.

These common problems with Chevrolet Express/GMC Savana vans can be frustrating for owners and may require thorough diagnostics and repairs to address effectively. Regular maintenance, timely inspections, and addressing issues promptly can help mitigate these problems and ensure the longevity of the vehicle.

Chevrolet M van

How reliable are Chevy Express vans?

The Chevrolet Express 1500 Reliability Rating is 3.0 out of 5.0, which ranks it 9th out of 21 for commercial vans. The average annual repair cost is $963 which means it has poor ownership costs.

How long do Chevy Express engines last?

If you have a 4.3 V6 250,000 miles would be good. If you have a 4.8L, 5.3L or 6.0L V8 all are LS based engines. Those engines if cared for properly 300,000 is not uncommon. If you drive it like you stole it all the time you will be lucky to make 150,000 miles.

What is the transmission problem on the Chevy Express?

According to Customer Satisfaction Program N232428780, certain 2017 Express and 2021 Express examples may have a condition where the transmission Control Valve Body Ball Check Valves can prematurely wear, which can cause them to become stuck or pass through the Control Valve Body Space Plate.

What is the recall on the Chevy van?

Recall # N202325160 Date: 03/18/2021 Recall: General Motors, LLC is recalling certain 2021 Chevrolet Express and GMC Savana vehicles equipped with 6.6L gasoline engines. The positive battery cable terminals may contact a fuse block assembly attachment post and cause an electrical short circuit.

Percentage distribution of complaints by Chevrolet M van years

We have researched Chevrolet problems and analysed all the complaints filed against Chevrolet M van cars and compiled the top 3 most problematic Chevrolet M van model years:

Below you can see the percentage distribution of known problems by Chevrolet M van model years.

Distribution of the number of complaints by Chevrolet M van years

We've also compiled a chart for you with the number of complaints about Volkswagen Jetta cars of certain model years:

Chevrolet M van car problems categorized by type of issue

After analysing all complaints related to Chevrolet M van , it was concluded that the most common issues with these cars are:

  • Tires problems
  • Wheels problems
  • Service brakes problems
  • Hydraulic problems
  • Structure problems

The graph below shows statistics for all Chevrolet M van vehicle components and the number of complaints received.

The NHTSA has received 3 complaints about various vehicle components related to the Chevrolet M van . Below are the 25 most recent complaints reported for Chevrolet M van vehicles.

List of Chevrolet M van complaints

Chevrolet M van 2001
  • Date Of Incident: 2005-08-03
  • Date Complaint: 2005-08-03
  • VIN: 1GNEL19W71B
  • Components: SERVICE BRAKES, HYDRAULIC
  • Summary: ANTI-LOCK BRAKE SYSTEM, THE VANS ANTI-LOCK BRAKE SYSTEM SENSORS ARE NOT PROPERLY WORKING THEREFORE CREATES A PROBLEM OF NOT BEING ABLE TO STOP IN A SHORT DISTANCE.*JB
Chevrolet M van 2002
  • Date Of Incident: 2002-12-10
  • Date Complaint: 2002-12-31
  • Components: STRUCTURE
  • Summary: REAR PASSENGER DOOR DOES NOT OPEN FROM INSIDE/ OUTSIDE OF VEHICLE. TS. *AK
Chevrolet M van 1995
  • Date Of Incident: 2024-11-24
  • Date Complaint: 2000-06-08
  • VIN: FILL IN
  • Components: TIRES,WHEELS
  • Summary: WHILE DRIVING TIRES WOULD GO FLAT FOR NO REASON. TOOK VEHICLE TO REPAIR SHOP. MECHANIC REMOVED WHEEL & FOUND A HOLE IN THE RIM WHERE IT WAS WELDED TOGETHER. INDICATED IT WAS THE CAUSE OF THE FLATS. *AK

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