Gmc Express problems

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The Chevrolet Express (also known as the GMC Savana) is a series of full-size vans produced by General Motors since 1996. The successor to the Chevrolet G-series van, the Express is produced in passenger and cargo variants. Alongside the standard van body, the line is offered as a cutaway van chassis; the latter vehicle is a chassis cab variant developed for commercial-grade applications, including ambulances, buses, motorhomes, and small trucks.

In production for a single generation since 1995, over 2.5 million examples of the Express and the Savana have been produced. One of the longest-produced designs in American automotive history, the Express/Savana are rivaled only by the Jeep Wagoneer and Dodge Ram Van for longevity.

Since 1995, General Motors has assembled the Express and Savana at its Wentzville Assembly facility (Wentzville, Missouri). Also, since 2017, GM has sourced commercial cutaway-chassis production from Navistar through its Springfield Assembly Plant (Springfield, Ohio).

photo of Gmc Express car production

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Gmc Express model years

gmc express 2002 photo
Express 2002
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Express 2001
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Express 2000
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gmc express 1999 photo
Express 1999
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Common Gmc Express problems

The GMC Express is a line of full-size vans produced by General Motors, with many owners reporting common problems related to the vehicle's electrical system, service brakes, engine, and engine cooling system.

  • Service Brakes: Service brakes are the most frequently reported problem in GMC vehicles, with 6,373 reported issues. This category includes problems like brake failure, squeaking noises, and brake light issues. These problems can significantly impact the safety of the vehicle, making it crucial to address them promptly.
  • Engine and Engine Cooling: Problems related to the engine and engine cooling system have been reported 3,848 times. These problems can include overheating, coolant leakage, or engine failure. These issues can lead to significant downtime and repair costs, making regular maintenance essential for preventing these problems.
  • Power Train: The power train of the vehicle, which includes the engine, transmission, drive shafts, differentials, and the final drive, has had 3,550 reported issues. These problems can severely affect the vehicle's performance, including issues with acceleration, shifting, and fuel efficiency.
  • Airbag System: Issues related to the airbag system have been reported 3,532 times. These problems can include airbags not deploying during a crash or false warnings on the dashboard. These issues can significantly impact the safety of the vehicle, making it crucial to address them promptly.
  • Stalling and Starting Problems: Some GMC Express owners have reported issues with the vehicle's starting and stalling system. These problems can be caused by various factors, including faulty wiring, a bad ground, or issues with the security system. These problems can significantly impact the safety and reliability of the vehicle, making it crucial to address them promptly.
  • Fuel Level Sensor Failure: Chevrolet Express 1500 owners have reported issues with the fuel level sensor, causing the fuel tank to read the fuel level incorrectly. This issue can lead to problems with fuel efficiency and range, making it essential to address it promptly.
  • Intake Manifold Gasket Leak: The intake manifold gasket may develop an external engine oil or coolant leak, which can cause engine damage if not addressed promptly. This issue can lead to significant downtime and repair costs, making regular maintenance essential for preventing these problems.
  • Coolant Leak and Engine Overheating: A coolant leak from the water pump can cause engine overheating, which can lead to significant engine damage if not addressed promptly. This issue can lead to significant downtime and repair costs, making regular maintenance essential for preventing these problems.
  • Damaged Front Electrical Components: Excess water used on the rear cargo mat can damage various electrical components under the front carpet/rubber mat, leading to significant repair costs. This issue can be prevented by avoiding the use of excess water on the cargo mat and ensuring that the vehicle is properly maintained.

In conclusion, while the GMC Express is a reliable and durable vehicle, it is essential to address common problems promptly to ensure the safety and reliability of the vehicle. Regular maintenance and prompt repairs can help prevent these problems and ensure that the vehicle remains in good condition for years to come.

Gmc Express

Percentage distribution of complaints by Gmc Express years

We have researched Gmc problems and analysed all the complaints filed against Gmc Express cars and compiled the top 4 most problematic Gmc Express model years:

Below you can see the percentage distribution of known problems by Gmc Express model years.

Distribution of the number of complaints by Gmc Express years

We've also compiled a chart for you with the number of complaints about Volkswagen Jetta cars of certain model years:

Gmc Express car problems categorized by type of issue

After analysing all complaints related to Gmc Express , it was concluded that the most common issues with these cars are:

  • Tires problems
  • Structure problems
  • Engine and engine cooling problems
  • Air bags problems
  • Latches/locks/linkages problems

The graph below shows statistics for all Gmc Express vehicle components and the number of complaints received.

Distribution of the number of complaints where the accident occurred by Express model years

A total of 1 complaints were registered in which the accident occurred. In the graph you can see the distribution of the number of complaints by model year.

The NHTSA has received 9 complaints about various vehicle components related to the Gmc Express . Below are the 25 most recent complaints reported for Gmc Express vehicles.

List of Gmc Express complaints

Gmc Express 2002
  • Date Of Incident: 2005-08-29
  • Date Complaint: 2005-09-08
  • Crash: 1
  • VIN: 1GAHG39G421
  • Components: SERVICE BRAKES, HYDRAULIC
  • Summary: THERE WAS A FAILURE OF THE ANTI LOCK BRAKES WHEN I WENT TO STOP. THEY WENT RIGHT TO THE FLOOR AND DID NOT CATCH. I HIT A LINE OF STOPPED CARS AND 4 OF THEM WERE ALL HIT AS A RESULT OF MY FAILURE TO STOP. MY KNEE CAP WAS FRACTURED WHERE IT HIT THE DASH. MY SON HAS UNKNOWN INJURIES TO HIS ARM FROM THE AIRBAG AND MY DAUGHTER HAD FACIAL CONTUSIONS AND A SORE JAW AND A BROKEN RETAINER DUE TO HER FACE HITTING THE SEAT IN FRONT OF HER. THE IMPACT WAS AT 50 MPH. UNKNOWN INJURIES TO THE OCCUPANTS OF THE OTHER VEHICLES AT THIS TIME. *NM
Gmc Express 2000
  • Date Of Incident: 2004-07-19
  • Date Complaint: 2004-07-22
  • VIN: 1GBFG15R5Y1
  • Components: LATCHES/LOCKS/LINKAGES
  • Summary: EXTERNAL HINGES ON EXPRESS VAN GMC EXPRESS ALL MODELS 1500, 2500 AND 3500 RUST OUT AT ABOUT 57,000 MILES. UNABLE TO GET OUT OF VAN DOOR FREEZES. COST ON 7-23-04 WAS $447.00 TO REPLACE ONE HINGE AND REBORE A HOLE AND LUBE SECOND HINGE. DEALER SAID IT HAPPENS TO ALL VANS WITH EXTERNAL HINGES. IN PRODUCTION THEY DID NOT USE A LUBE THAT WAS WATER RESISTANT. *JB
Gmc Express 2002
  • Date Of Incident: 2004-03-23
  • Date Complaint: 2004-05-06
  • VIN: 1GNFG15R221
  • Components: ENGINE AND ENGINE COOLING
  • Summary: WHILE TURNING VEHICLE STALLED. CONSUMER MANAGED TO RESTART THE VEHICLE. DEALERSHIP WAS NOTIFIED, BUT DID NOT RESOLVE THE PROBLEM. *AK
Gmc Express 2001
  • Date Of Incident: 2003-09-03
  • Date Complaint: 2003-09-05
  • Components: STRUCTURE
  • Summary: SIDE DOOR IS INOPERATIVE. *AK
Gmc Express 2001
  • Date Of Incident: 2003-07-04
  • Date Complaint: 2003-07-05
  • VIN: 1GAHG39R211
  • Components: TIRES
  • Summary: ONE OF THE FIRESTONE STEELTEX RADIAL R4S L245/75/R16 TIRES ON MY VAN FAILED ON THE INTERSTATE. THE TREAD WITH THE STEEL BANDS SEPARATED FROM THE TIRE AT SPEED. THE TIRE DID NOT BLOW OUT AND MY WIFE PROCEEDED SLOWER TO HELP. THE TREAD SLAMMED UP INTO THE BACK DOOR OF THE VAN DENTING IT. I HAVE THE TIRE AND TREAD AT HOME. *AK
Gmc Express 2000
  • Date Of Incident: 2024-11-24
  • Date Complaint: 2003-02-19
  • Components: TIRES
  • Summary: THE DRIVER SIDE TIRE EXPERIENCED TREAD SEPARATION.*JB
Gmc Express 2002
  • Date Of Incident: 2024-11-24
  • Date Complaint: 2002-12-23
  • Components: STRUCTURE
  • Summary: CONSUMER CALLED COMPLAINING ABOUT HAVING PROBLEMS WITH CAR NOT BEEN STABLE. ALSO STATED THAT WHILE DRIVING THE VEHICLE IT FEEL UNSTABLE WITH ANY TOUGH MOVEMENT WILL CAUSE THE VEHICLE TO FEEL IF IT IS GOING TO FLIP OVER. DEALER WAS CONTACTED AND SOMEONE FROM THE MANUFACTURE WILL COME TO INSPECT THE VEHICLE.TS
Gmc Express 2001
  • Date Of Incident: 2002-06-30
  • Date Complaint: 2002-08-01
  • VIN: 1GAGG25R311
  • Components: ENGINE AND ENGINE COOLING
  • Summary: WHILE TRAVELING ON HIGHWAY AND WITHOUT PRIOR WARNING VEHICLE STALLED AND SHUTDOWN. DEALERSHIP IS AWARE OF PROBLEM.*AK
Gmc Express 1999
  • Date Of Incident: 2024-11-24
  • Date Complaint: 2001-04-02
  • VIN: 1GCHG39R5X1
  • Components: AIR BAGS
  • Summary: WATER GETS UNDER THE CARPET WHERE AIRBAG SENSOR IS LOCATED, CASUING LIGHT TO STAY ILLUMINATED WHILE VEHICLE IS IN MOTION. THE DEALER HAS BEEN NOTIFIED.*AK

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